Rockauto ships auto parts and body parts from over 300 manufacturers to customers doors worldwide, all at warehouse prices. Disconnect the hydraulic line from the clutch mc in the engine compartment. Im in the process of dismantling it, but the haynes talks about removing steering columns, looms, pedal assy etc. You should do this about 3 times and then check the fluid level in the master cylinder. Educational gearbox removal and clutch upgrade video. Saab 2003 93 owners manual pdf download manualslib. After running on the interstate for some time, it was hesitant to engage until coming to a stop. Move the distribution box nut and the alarm pin attached to it some modules 5.
Connect 88 19 096 bleeding equipment to the bleed nipple. The system consists of a fluid reservoir behind the battery, a line from there to the clutch master cylinder above and behind the clutch pedal, inside the car, a line from the master cylinder to the slave cylinder in the clutchtransmission area, and a bleed nipple accessible from the top of the transmission. Clutch master cylinder fits saab 93 03 to 14 manual valeo 24412669 874314. I do not cover the procedure of removing the entire clutch master. In addition, oil sludge can form if you dont stick to the recommended oil listed in the owners manual especially for a 2004 saab 9 3 arc, which is the focus of. Sep 03, 1999 clutch fluid as per saabs is the same as the brake fluid, which inturn the clutch master cylinder is feed via the brake master cylinder check clutch hydraulic high pressure line on ds just above gearbox assemble, if as u say the clutch, pressure plate are new. Master cylinder is on the engine side of the firewall just where the clutch actuator lever comes from the driver side of the cabin through the firewall. Choose top quality brands api, genuine, luk, rhino pac, sachs, valeo. You wont find an easier way to shop for 2003 saab 93 performance parts, 2003 saab 93 body parts, interior components, or any type of part for. For bleeding the slave cylinder, see bleeding the slave cylinder 1.
If youre in need of new parts, autozone has you covered. Slide out the rubber doughnut from the gearbox housing which holds the clutch cable 4. To see how frequently saab 9 3 problems occur, check out our car reliability stats. The master brake cylinder, which is mounted on the brake servo unit, contains a secondary and primary piston. There are various ways to tell if you need a new saab clutch set. Service type clutch pedal goes all the way to the floor inspection. Valve cover gaskets are something i consider replacing as preventative maintenance when it has seen over 100k miles. Saab 93 master cylinder brake system the execute command of your saab 9 3 is only rivaled by its fuel economy. Learn about checking the master and slave cylinders on a cars clutch. Similar to a clutch slave cylinder no fluid appeared full brake fluid clutch fluid reservoir no signs of clutch failure clutch pedal immediately went to.
How and when not to replace a master cylinder the saab. Wagner saab 93 standard transmission 2003 clutch master. The first step is to remove the clutch master cylinder. Inside this piece is a seal, piston, rubber boot, push rod, locking nut, and adjustable nut. I cant believe its so bad my 9000 was just a couple of bolts in the engine bay and it was off. Where is cluch master cylinder and type of fluid it takes skip to content. Replacing the slave cylinder is a good idea when you. Enjoy the videos and music you love, upload original content, and share it all with friends, family, and the world on youtube. Invest in a 9 3 master cylinder replacement from autozone to keep your car up to date. How and when not to replace a master cylinder the saab link. Manual transmission fluid change 5spd saab 93 20032012. Replaced clutch, pressure plate, slave, throwout bearing, rear main seal, clutch. With such an allaround toptier vehicle, dont let faulty brakes ruin the complete package. The clutch still works, but must stand hard on it, and it engages almost at the floor.
The object is to either pressurize the reservoir and then loosen open the bleed nipple. This topgrade product is expertly made in compliance with stringent industry standards to offer a fusion of a wellbalanced design and high level of craftsmanship. Then close the bleed valve and release the pedal slowly. Disconnect the crankcase ventilation hose from the valve cover using hose clamp pliers. We also provide inexpensive and guaranteed 3 day, 2 day, and overnight shipping options, so if you need your clutch master cylinder rebuild kit tomorrow, can deliver. Luk offers a complete line of highquality slave and master cylinders for import and domestic vehicle applications. For saab 9 3 6 speed mt clutch kit luk cover disc slave cylinder bearing fits. Fits saab 93 clutch hydraulic line to slave cylinder genuine. My saab 93 has a gearbox problem, just in the fixya. Clutch master cylinder choose for me to minimize cost choose for me to minimize cost saab 2003 9 3 2.
At a minimum, the system is composed of a master cylinder, which pumps fluid through a line, a flexible clutch hydraulic line, and a clutch slave cylinder. The system consists of a fluid reservoir behind the battery, a line from there to the clutch master cylinder above and behind the clutch pedal, inside the car, a line from the master cylinder to the slave cylinder in the clutch transmission area, and a bleed nipple accessible from the top of the transmission. At times the pedal will actually stay at the floor and must be pulled back up with my toes. I want to disassemble it to remove crap b4 it jams completely. Then you wont go through the effort of replacing the master cylinder, only to discover it was the slave after. Does anyone have advice on the removal of the gearbox i have the haynes procedure but as we all know this isnt always comprehensive haynes. The procedure is very similar to this procedure, except instead of pulling apart the master to rebuild it, you just undue the 2 bolts and remove the clutch line from the. Clutch slave cylinder replacement on 89 saab 900 fixya. Clutch master cylinders and parts, clutch pedals and assemblies, clutch release bearings and parts, hydraulic system fluid, manual transmission clutch housing seals. Dont risk losing the superior driving capabilities of your vehicle by having a faulty saab 9 3 clutch kit. See our lemon odds and nada odds page to see vehicles with no repairs or vehicles with more than three repairs. All, i will be attempting to remove the manual gearbox from my 97 2.
Wagner products deliver improved oedesign products to the aftermarket giving you the capability to repair and improve a transmission with the finest products possible. Clutch kits 2003 saab 93 free shipping on orders over. Disconnect the cable duct using a 10mm socket and carefully guide it away from the edges of the valve cover. Bleed, repeatedly, using a random boat part in your car to hold the clutch down while you open the slave bleeder. Find replacement parts and upgrades for your 2003 saab 93. See realworld saab 93 transmission problems and repair histories as reported by other saab 9 3 owners. Saab 93 questions where is cluch master cylinder and type. Saab 9 3 standard transmission 2003, clutch slave cylinder by luk. Follow the metal tubing coming from the rear of the clutch master cylinder body. Open the bleed valve and have someone press and hold the clutch pedal down. I dont know the specifics of the saab 93 but typically you need to release the fluid feed pipe from the master to the. For saab 9 3 900 1998 2003 clutch master cylinder dorman cm640144 fits. Many manual transmission passenger vehicles use the very reliable hydraulic clutch system.
I believe the clutch fluid is the same as the brake fluid that year. Saab 9 3 first check to see if the master cylinder is full of fluid, if it is then you may have a bad master cylinder or slave cylinder out. Proceed to spill brake fluid all over everything, and also to drop a tool, or screw, or the new master cylinder, down into the skidpan where you cant quite reach it step 7. Saab 93 transmission problems and repair descriptions at. Transmission\ clutch system adjustmentreplacement blee. Checking and removing a clutch master cylinder how a car works. Remove the cover over the ignition coils using a torx t30 bit. I tried applying vacuum to the slave cylinder directly with the clutch pedal down and this is what happened. Undo the two bolts holding the master cylinder to the firewall and then go inside the car and pull the cotter pin holding the end of the mastrecylinder plunger to the pedal watch the. It will turn into flexible hosing as it connects to the slave cylinder.
The issue was a slight crack in the mini reservoir, if you will within the cylinder itself. This article show how to remove a clutch master cylinder. The brake fluid reservoir is fitted on the master cylinder with separate chambers for the primary and secondary circuits. Hi, the clutch master cylinder has failed on my 93. Saab 9 3 standard transmission 2003, clutch master cylinder by wagner. Get control with a replacement master or slave clutch cylinder.
To remove the slave you will first twist it then pull it out of the transmission. If you find a leak then you have found your problem if its low n fluid you will have to bleed the system, if you need instructions on doing this just post a answer t o this question and i will tell you how to do it. Remove the dowel that secures the clutch pedal to the clutch mc. If you have uneven background light on the mid unit, most probably you have dead or almost dead bulbs. Beginning in 1990, saab moved the clutch master cylinder from under. Removing and replacing the saab 9000 manual transmission unit. Remove the two bolts that hold the clutch mc to the firewall atthe base of the clutch pedal. Saab 93 clutch hydraulic system bleed cost estimate. Remove the clutch cable end from the clutch arm end at the wire stop. Your saab 9 3 has a sleek design that makes it incredibly aerodynamic. May 11, 2011 this master cylinder did not leave a puddlewet spot at all. You should have a loop so that the fluid has to travel up and over to the container. You can locate it by first finding the clutch master cylinder on the drivers side of the firewall. The push rod of the old cylinder must be reused this is 1 cm shorter.
You know it is time for a new saab 9 3 master cylinder if your brakes are spongy, sink slowly or are generally unresponsive. Saab original 900 clutch release bearing 90278884 oem fits. In cars with a manual gearbox, the brake fluid reservoir serves as the reservoir for brake fluid used in clutch. Saab 93 questions where is cluch master cylinder and. Remove and set aside the ignition coils using a 10mm socket. Worn hydraulic components can cause clutch release problems. Manual transaxle for 2003 saab 93 saab parts counter. Sep 25, 2014 join date 20 mar 2014 location wimn posts 31 saab s 2005 9 3 2.
Remove the pin at the top of the master cylinder rod that connects it to the. Sep 03, 1999 the clutch pedal in my 1999 9 3 is going to the floor. The execute command of your saab 9 3 is only rivaled by its fuel economy. Saab 93, 93x 19992011 clutch master cylinders and parts. Also, see repair breakdown by problem area and cost. Remove clutch aster cylinder by firstly undoing the resevoir clamp and remove the reservoir to give you access to the hard hydraulic line and detach the line. This diy section will explain how to remove the clutch pedal and how to rebuild the clutch master cylinder. Then fallow the plastic line to the front of the transmission. Luk saab 93 standard transmission 2003 clutch slave cylinder. The object is to either pressurize the reservoir and then loosen open the bleed nipple, or to loosen the bleed nipple and then apply suctionvacuum to the bleed. View and download saab 2003 93 owners manual online. Saab 93 clutch pedal goes all the way to the floor. Gearbox removal at weekend saabscene saab forum saab.
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